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CASE STUDY

Curved Wall Construction
for Circular Water Tank

Showcasing the advantages of customized curved aluminium formwork for large-diameter RCC water tanks, ensuring superior quality, watertightness, and precision.

Project Details

ProjectCircular RCC Water Tank
LocationGujarat
Inner Diameter12,000 mm (12 meters)
Wall Height4,475 mm
Wall Thickness230 mm
TypeRCC Curved Wall Construction
FormworkSpecially designed curved Aluminium Formwork Panels

The client undertook the construction of a circular RCC water tank to serve as a vital water storage infrastructure. The project demanded precise curved wall construction to ensure structural integrity, hydraulic performance, and durability.

Challenges

  • Achieving perfect curvature and maintaining dimensional accuracy across the entire 12-meter diameter.
  • Ensuring watertightness of the structure due to water-retaining function.
  • Need for high-quality surface finish and monolithic pour without joints or cold joints.

Our Scope of Work

Design & Supply

  • Custom-designed to match the curvature (radius 6,000 mm).
  • Manufactured with precision to reduce on-site modifications.

On-Site Support

  • Supervision during formwork fixing.
  • Technical assistance to ensure proper alignment and pouring sequence.

Formwork Highlights

  • High repetition aluminium panels with easy handling.
  • Smooth finish minimizing the need for plastering.
  • Time-efficient assembly leading to faster cycle times.

Execution Strategy

1. Formwork Planning

Modular curved panels designed to perfectly follow the 6 m radius curve.

2. Assembly

Panels were joined using stiffeners and alignment supports to form a strong circular mold.

3. Concrete Pouring

Continuous pour was conducted to avoid cold joints, critical for water-retaining structures.

4. De-shuttering

After curing, the formwork was removed, revealing a smooth and consistent monolithic finish.

Project Gallery

Setting Benchmarks in Precision & Performance

SB Scafform Technovert Pvt. Ltd. | Aluminium Formwork Solutions